EXHAUST GAS TEMPERATURE SENSOR (for DPF) > INSTALLATION

for Preparation Click here

1. Using a union nut wrench (14 mm), install the exhaust gas temperature sensor.
   

   Torque:

   30 N*m{ 306 kgf*cm , 22 ft.*lbf }

   NOTICE:

   Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Click here).

1. Install a new gasket onto the turbocharger.
   

2. Install the exhaust manifold converter with 3 new nuts.
   

   Torque:

   26 N*m{ 265 kgf*cm , 19 ft.*lbf }

3. Install the stud bolt and nut.
   

   Text in Illustration 

   *1	Stud Bolt
   *2	Nut

   Torque:

   Stud Bolt:

   22 N*m{ 224 kgf*cm , 16 ft.*lbf }

   Nut:

   43 N*m{ 438 kgf*cm , 32 ft.*lbf }

4. Engage the harness camp and connect the connector.
   

1. Install the No. 1 air hose with the 2 hose clamps.
   

   HINT:

   1. Align the paint mark of the intercooler air hose with the location mark of the turbocharger.
      
   2. Align the paint mark of the intercooler air hose with the location mark of No. 1 air tube.
      
   3. Make sure that the hose clamp is at the correct angle when installing.
      

1. Temporarily tighten the manifold support bracket with the 2 bolts and nut.
   

2. Fully tighten the 2 bolts and nut, as shown in the illustration.
   

   Torque:

   37 N*m{ 377 kgf*cm , 27 ft.*lbf }

1. Install the No. 2 manifold support bracket with the bolt and nut.
   

   Torque:

   37 N*m{ 377 kgf*cm , 27 ft.*lbf }

1. Using a vernier caliper, measure the free length of the compression spring.
   

   Minimum length:

   41.5 mm (1.634 in.)
   

   If the length is not as specified, replace the compression spring.
   

2. Using a plastic hammer and a wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.
   

   NOTICE:

   1. Install the exhaust pipe gasket in the correct direction.
      
   2. Do not damage the outer surface of the exhaust pipe gasket.
      
   3. Do not reuse the exhaust pipe gasket.
      
   4. Do not push in the gasket with the exhaust pipe when connecting it.
      

3. Hang the tail exhaust pipe assembly with the 3 No. 4 exhaust pipe supports.
   

4. Install the tail exhaust pipe assembly with the 2 compression springs and 2 bolts.
   

   Torque:

   43 N*m{ 438 kgf*cm , 32 ft.*lbf }

HINT:

Use the same procedure for the RH side as for the LH side.

1. Remove the attached vinyl tape from the suction hose.
   

2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
   

   Compressor oil:

   ND-OIL 8 or equivalent
   

3. Install the O-ring onto the suction hose.
   

4. Connect the suction hose to the cooler compressor with the bolt.
   

   Torque:

   9.8 N*m{ 100 kgf*cm , 87 in.*lbf }

1. Remove the attached vinyl tape from the discharge hose.
   

2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
   

   Compressor oil:

   ND-OIL 8 or equivalent
   

3. Install the O-ring onto the discharge hose.
   

4. Connect the discharge hose to the cooler compressor with the bolt.
   

   Torque:

   9.8 N*m{ 100 kgf*cm , 87 in.*lbf }

1. Install the O-ring to the oil level dipstick guide.
   

2. Install the oil level dipstick guide with the 2 bolts.
   

   Torque:

   9.0 N*m{ 92 kgf*cm , 80 in.*lbf }

3. Engage the harness clamp and install the oil level dipstick guide and wire harness with the bolt.
   

   Torque:

   9.0 N*m{ 92 kgf*cm , 80 in.*lbf }

1. Install the No. 2 turbo insulator with the bolt and nut.
   

   Torque:

   7.0 N*m{ 71 kgf*cm , 62 ft.*lbf }

1. Using SST, install the air fuel ratio sensor.
   

   SST

   09224-00010  
   

   Text in Illustration 

   *1	Fulcrum length

   Torque:

   without SST:

   44 N*m{ 449 kgf*cm , 32 ft.*lbf }

   with SST:

   40 N*m{ 408 kgf*cm , 30 ft.*lbf }

   NOTICE:

   1. The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.) (Click here).
      
   2. This torque value is effective when SST is parallel to the torque wrench.
      

2. Engage the 3 wire harness clamps and install the air fuel ratio sensor wire harness.
   

3. Connect the air fuel ratio sensor connector.
   

1. Engage the 3 claws and install the engine cover.
   

1. Install the air cleaner hose.
   

   NOTICE:

   Position the clip so that the claws are centered over the paint mark on the hose.

1. Install the air cleaner case with the 3 bolts.
   

   Torque:

   7.5 N*m{ 76 kgf*cm , 66 in.*lbf }

1. Install the air cleaner filter element.
   

   NOTICE:

   Engage the air cleaner filter element protrusion with the air cleaner case groove.

1. Engage the 2 claws and 2 clamps and install the air cleaner cap.
   

2. Connect the connector and 2 wire harness clamps.
   

   Text in Illustration 

   *1	Wire harness clamp
   *2	Clamp

3. Connect the air cleaner hose to the air cleaner cap.
   

   HINT:

   1. The clamp should contact the air cleaner hose stopper.
      
   2. Make sure that the air cleaner hose recession is securely engaged with the air cleaner cap protrusion.
      

1. Install the front wiper motor and link (Click here).
   

1. Install the exhaust pipe (Click here).
   

1. Using a union nut wrench (14 mm), install the No. 2 exhaust gas temperature sensor.
   

   Torque:

   30 N*m{ 306 kgf*cm , 22 ft.*lbf }

   NOTICE:

   Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Click here).

2. Engage the harness clamp.
   

3. Engage the harness clamp and connect the No. 2 exhaust gas temperature sensor connector.
   

1. Install the engine under cover with the 4 bolts and 4 clips.
   

   Torque:

   5.0 N*m{ 51 kgf*cm , 44 in.*lbf }